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Zirconium silicate sandblasting beads

Zirconium silicate ceramic blasting beads are synthesized by melt blown process. Its surface is smooth with the hardness, toughness and not easy to break. They can be recycled and reused without dust pollution, making them environmentally friendly. Its density is 3.8g/cm3, which fills the gap between the high density of metal beads (7.8g/cm3) and the low density of glass beads (2.5g/cm3) in the domestic market. Due to their different physical properties, the blasting impact force of zirconium silicate beads is lower than that of metal beads but higher than that of glass beads. With a particle size range of 0.01mm to 2.0mm, they have a large coverage area, reducing the amount required and relieving the labor intensity for users.


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Product nature

1. Zirconium silicate sandblasting beads have the characteristics of high hardness and low deformation.  The high hardness ensures that the zirconium silicate sandblasting bead can strengthen the high-strength and ultra-high-strength structural parts, and improve the production efficiency; The small deformation ensures that the shape of the sandblasting beads does not change basically when it is impacted, and the spherical shape of zirconium silicate shot peening improves the quality stability of the shot peening treatment parts.

2. Compared with glass sand, zirconium silicate sandblasting beads have a higher effect and finish grade, and the service life is about 20-30 times. The hardness of glass beads is only 47HRC with poor wear resistance, a lot of free dust is generated when it is used. The working environment is poor, which endangering the health of workers, wear shot peening equipment and spare parts. The hardness of zirconium silicate sandblasting beads is 60HRC, and it does not produce dust, which can effectively reduce the dust content and final waste in the working environment, protect the environment and prevent pollution, and do no harm to the health of workers.

3, Zirconium silicate sandblasting beads will only be broken, rarely wear. The undamaged ceramic sandblast beads still retain their original size, shape, hardness and smooth surface and can be recycled. The sufficiently small grain size provides a high elastic modulus: 330GPa, and the surface of the zirconium silicate sandblasting bead is smooth and the sand beads rebound back at multiple angles during use.

4. The density of zirconium silicate sandblasting beads is greater than that of glass beads, high elastic modulus and large impact energy, which can achieve the same sandblasting effect with lower sandblasting pressure and reduced energy consumption, thereby reducing production costs.  Zirconium silicate sandblasting beads can bring high benefits whether used in dry, wet or shot blasting processes.

Scope of application

- Metal products such as casting, forging surface oxidation, removal of thorns, polishing, sandblasting, shot blasting;

- Fixture and tooling cleaning;

- Phone case surface treatment;

- Die casting aluminum alloy surface sandblasting, removal of oxide, removal of grooves;

- Powder metallurgy process (spray cast iron, rotoplastic wet winding);

- Abrasive injection market (metallurgy, casting, electronics, automotive, aerospace, steel structures, railway equipment, construction, etc.).

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